The new Bäumer HMI shifts the focus from machine control to the experience of the end product: A clearly structured, intuitive interface minimises input errors and reduces production downtime. An innovative 3D real-time visualisation provides a precise preview of the cutting process and sets a new standard in both design and technology. Dynamic line layouts and LED progress indicators translate the machine’s aesthetics into the interface, reinforcing brand identity. Built on the WinCC Unified platform, the system combines state-of-the-art control technology with pioneering interface design – with the 3D visualisation marking a key innovation milestone.
The project was developed in close collaboration with Bäumer GmbH & Co. KG, a leading manufacturer of foam processing machinery.
To develop a new Human-Machine Interface that makes operation safer, more intuitive and more efficient – regardless of a user’s prior experience.
The previous HMI was visually overloaded, hard to learn, and prone to operator errors. This led to training efforts and unnecessary downtimes in production.
A user-centred, visually guided HMI with a clear structure, real-time feedback and a smart assistant – developed from the users’ perspective.
The new HMI brings Bäumer’s visual identity directly to the digital touchpoint:
A consistent design system ensures that all interfaces feel familiar – no matter the machine. This strengthens the brand and builds user trust.
Our user-centred HMI design puts the foam block – the core production element – at the heart of the interaction. Direct user feedback leads to a noticeably better operator experience.
The smart job assistant provides a 3D preview of the foam block and cutting plan immediately after input. Operators can spot potential issues before the machine starts – improving safety, reducing downtime and saving time.
The 3D real-time visualisation of the cutting process is implemented to the highest technical standard within the WinCC Unified platform. Users see exactly how their input affects the process – live and in real time. This increases transparency, confidence and precision in machine handling.
Through user interviews and iterative click-prototype testing, we were able to model real work processes and continuously refine the design. The result is a system that adapts to the real demands of everyday operations – not the other way around.
With the new Bäumer HMI, we’ve created a forward-looking, intuitive solution that simplifies operation, strengthens the brand, and meaningfully improves everyday work for users.
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